Umpteen years ago our favorite great dane invented a mortising jig for. See our model tg1 router template guide and our cb1 or cb4 hinge mortising bits, both. Mortise pals new patent pending mortise pal plunge router mortising jig and loose tenon joinery system clamps to stock up to 3 thick to create mortises up. To determine the overall mortise length add the template length to the bit diameter. Universal router edge guide and mortise jig jays custom. This simple jig lets you cut the same mortise on workpieces of different sizes. Milescraft hingemate is a complete dropin template system for routing hinge, strike and latch plate mortises with a router bit. Starting with a 10 x 10 piece of 34 plywood, cut 516 wide x 8 long slots through the material as shown in fig. The block stabilizes the circle cutter without drill ing into the workpiece blank. Once set, the autoadjust holddowns provide the same amount of pressure on a 21. The only drawback to a mortiser is that repositioning the workpiece to drill the overlapping holes can be a hassle. The jigs is made of precision cut steel plates and body.
Some woodworkers discount loose tenons as the poor machinecut cousin of traditional mortiseandtenon joinery, but ive found the joint useful in many. This jig makes cutting a mortise for a hinge almost automatic. The baseplate is simply a slotted piece of hardboard that rides along the workpiece. This plan 100 mortising jig is the easiest way to create mortises in the ends or sides of rails and stiles.
My emphasis here was on keeping things very simple, so this wont keep you away from the work for long. Make the jig too allencompassing and it becomes overly complex to make and use. When mounted on your workbench it provides a stable accurate platform to rout your mortises on the ends of your rails for the floating tenons turn the jig around and now you can clamp. If for any reason you are not satisfied with this item, you may return it within 90 days for a full refund or replacement. Id been thinking about making a mortising jig to use with my little dewalt dw611 plunger. This mortising bit and chisel set works with any standard drill press mortising attachment or mortising machine to help you create mortise and tenon joints easier than ever. Now as well available american samoa group a paperback playscript hooray mortise and tenon jig plans. If for any reason you are not satisfied with this item, you may. Plunge router mortising jig cutting diagram author.
First, theyre used to easily and accurately position the mortise in the workpiece. Clamping the workpiece in place only takes a second. Rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. Nowadays, i cut all my mortises with a home made slot mortising machine. Take a look at the drawing below and youll see that the working parts of the jig. The jig was designed to make use of shopmade floating loose tenon joinery.
The original carey template hinge mortising system lee valley. Precision mortising jig woodworking project woodsmith plans. Heres a shot of the completed jig ready to be adjusted. It works on the horizontal table and the results are hard to beat. Hinge mortising jig woodworking project woodsmith plans. One of the make it or break it parts of building a project comes when you install the hardware. A simple to use hinge mortising system, the hingemate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. Incra buildit sts mortiser manual slide the sts mortiser forward until the cutting wing on the cutter contacts the infeed faceplate stop. Combined with the appropriate mortise templates sold separately this jig lets you do just thatrout flawless hinge mortises for decorative boxes. In addition to a plunge router, youll need a sharp bit we recommend upcut spiral bits and either an edge guide or jig to keep the router bit within the layout lines. Then, its a simple task to adjust the table and stops to locate the.
Those you use once and then pitch, and those you use over and over again. Each time you mount the jig, youll adjust the back plate to bring the jig up snug to your table saw fence. Mortise and tenon joinery is a fundamental technique that is indispensible in carcass construction. Mortising jig users manual popular woodworking magazine. Umpteen years ago our favorite great dane invented a mortising jig for use with his favorite plunge router. Now the jig will track left and right with the bit where it needs to be for your mortise. Mortise pal mortising jig and clamps for easy plunge router. Convert jig to pdf with reaconverter batch conversion. The jig works on the sides and ends of a workpiece, so its ideal for loosetenon. Umpteen eld ago our favorite great dane invented type a mortising jig for use with.
Loosely fasten the clamp mechanism to the underside of the router guide and place the jig on the stock and center the jig on these lines using the cross hair marks. Mortise pals new patent pending mortise pal plunge router mortising jig and loose tenon joinery system clamps to stock up to 3 thick to create mortises up to 31. Oct 21, 2011 a key feature of the jig is its simplicity. Phil thiens mortising jig champagne with breakfast. Includes the most popular mortising chisel and bit sets features include. Then swing the dowel jig around to the opposite side, use the straightedge to. Our heavy duty door hinge jigs are the fastest, easiest and most accurate way to rout hinge mortises. When a project calls for a lot of mortises, nothing beats the power of a mortising machine. All you need is a plunge router fitted with a guide bushing, a spiral upcutting bit and some wood scraps.
Includes the most popular mortising chisel and bit sets features. Step 1 hold your hinge firmly in place on the workpiece and mark a line at the back edge and side edges. Jun 27, 2018 andrew zoellner shows how to make and use a clever mortising jig using the router of your choice. Any jig used in the shop will enhance your woodworking, but when building a jig you must always come to a compromise somewhere between simple to build and versatile in use. Mortise pal mortising jig users manual supplied with the jig come in four lengths, 12, 1, 1 12 and 2. The morley mortiser diy mortising jig plans and videos. More than 20 years ago i made a version of this jig as.
The guides are the heart of the jig and serve two purposes. So before you can start routing mortises, youll need to build the jig. The final touch on the combination router table is an addon jig for routing mortises. The morley mortiser creates mortises for loose tenons to join parts together in multiple applications and angles. Includes the most popular mortising chisel and bit sets features our mortising attachment attaches to your dress press and turns it into a mortising machine. Jig it hinge mortising system instructions with templates for specific quadrant and siderail hinges, bits and guide bushings all sold separately the jig it hinge mortising system allows you to use your plunge router to easily cut precise mortises for jewelry boxes, humidors and other small boxes. The mortise is this hole in which the tenon is inserted, and often glued or pinned, that go together to make the woodworking joint. Our mortising attachment attaches to your dress press and turns it into a mortising machine. This jig is easy to make, easy to use and is the perfect diy tool to make clean, precise and repeatable mortises every time. Precision mortising jig woodworking project woodsmith.
Convert jig to pdf with reaconverter batch conversion software. When mounted on your workbench it provides a stable accurate platform to rout your mortises on the ends of your rails for the floating. The mortise pal mortising jig and clamp system makes cutting out mortises up to 31. A lot of furniture i build utilizes mortise and tenon joints. This mortising technique calls for routing a slot in 1. I wasnt sure witch way to approach the mortises, by hand, with a mortising machine, or with a router. Even though theyre sexy, benchtop mortising machines arent the only powertool option when it comes to cutting squareshouldered mortises.
Routing a perfect mortise for a hinge can be a challenge, but this jig makes it a snap by using the hinge to set it up. While building my 6panel cabinet recently pictured left, i decided to capture the process of mortising for a butt hinge. Potting bench woodshop plans, for beginners and advanced from experts. Nothing quite complements a fine jewelry box like a set of highquality hinges, expertly mortised into the rim of your box with precise margins that hug the contours of the hinges. So you can save the time and energy you would lose with doing repetitive operations.
Trends mortise and tenon jig enables mortise and tenons and dowel joints to be cut with a router. I have versions for common mortise sizes, and i just grab the one i need. The fence provides chipfree cuts and easy indexing. Hinge mortising jig woodsmith woodworking seminars yumpu. Progrip mortising hinge mate by peachtree woodworking pw584. The same template used with a 14 bit produces a 114.
Mar 06, 2019 another popular plan book for the perfect weekend shop project. First, place the jig on the work surface and position the bit where it needs to be fronttoback for the mortise. Shows how to construct your own shopbuilt mortise jig. Mortising chisel for mortising attachment each chisel is complete with a drill bit. And that means clean, accurate tenons on any project, any time of year. This simple, selfcontained mortising jig used with a template guide in a. Jigs attaches to a 34 wood fence you supply with the included hardware. Woodcraft magazine slot mortising jig downloadable plan. This shop made mortising jig was originally designed by philip morley. A handheld plunge router can be a great tool for cutting mortises. Milescraft hingemate350 jig complete door mortising kit1220.
Cut rabbet around perimeter of door to fit opening. It uses the hinge to set the jig for a perfect fit. Router mortising jig woodworking project woodsmith plans. Jigit mortising system 32457 assembly assemble as shown, making sure that the notch in fence is positioned to match jig hinge area opening. In this video i am completing the other half of the jig making exercise by making a mortising jig. Know more now we stopped at the general booth at the 2011 national hardware show to take a look at the mortise and tenon. A drillpress mortising attachment can be just as effective and it costs a lot less. Nov 08, 2015 heres a shot of the completed jig ready to be adjusted. Build your mortising jig exactly as i did by downloading this pdf document of my plans. And if longevity and amount of use a jig gets is any indicator of value, consider this jig worth its weight in gold. The one change i will make to my simple plunge router mortising jig, when i come across a piece, is that instead of using hardboard for the base i will change the base to a piece of clear polycarbonate or acrylic. Materials tools 4 history of the double bass voice 2. Quick way to set a plunge router to cut hinge mortises.
Andrew zoellner shows how to make and use a clever mortising jig using the router of your choice. With a router, a small straight bit, a chisel, and some careful layout, youll find mortising for hinges to be fun and easy. It seems like it would be the perfect candidate for a compact mortising jig. Then just turn a hand wheel to move the large table. I used simple shelf straps from the hardware store for my runners, and dadoed grooves in the underside of the table to allow fronttoback adjustment for router bit positioning. Prepare a straight, flat piece of hardwood to the dimensions shown in fig. Router jig for perfect mortises woodworking jigs, diy. The key to precise results is guiding the router accurately so the sides of the mortise end up perfectly smooth, straight, and parallel to the faces of the workpiece. Jig body lets start with the body, a simple 16 x 6 12 box with the base extended to either side a couple of inches for bench clamps. First, the long, steel holddown and toggle clamp anchor the workpiece. You get 15 pages of fully dimensioned illustrations and detailed plans in pdf format. There are corrections on file for this article hinge mortising jig from shopnotes no. I am about to start a small dresser for my girlfriend and i know i want to try mortise and tenon joints for the first time. Woodworking mortising jig plans pdf free download what really makes a put over proverb so versatile are the jigs and accessories that improve your saws overall performance.
Mortise and tenon jig plans pdf plans how to building. Match an existing layout or create your own hinge spacing by simply moving. This looks like one that is versatile and will last. Progrip mortising hinge mate by peachtree woodworking. Centerline indicators allow you to accurately locate the mortise on your stock, and the stop system ensures 100% repeatability. The morley mortiser this shop made mortising jig was originally designed by philip morley. I love them for their strength, but also because, in my experience, its seems to be easier to get a mortise and tenon joint precise than it is with dowels. This jig allows me to adjust my drill press table to a very precise tolerance. Now clamp a block of 34 scrap wood into the miter slot against the outfeed end of the miter slider, fig. It was a very simple jig, knocked together from scrap plywood, which allowed him to rout mortises of any length, any width, up to 3 deep depending on the bit in use, in virtually any workpiece that might come to hand. Router jig cuts many different mortises finewoodworking. This jig is based on the plans from shopnotes for a plunge router mortising jig which offers more indepth instructions. Mortise and tenon wood joinery is one of the most common ways of making woodworking jonts in quality furniture, timber framing and other forms of woodworking. Adjustable tenon jig woodworking project woodsmith plans.
Major manufacturing specialty products and tools for the. Ives 5 full mortise square edge swing clear hinge template. Make sure your mortises are centered and perfectlysized for your next project using this simple jig. A poorly fit hinge not only looks bad, but it can affect how well a door or lid opens and closes. Jig it mortising system 32457 assembly assemble as shown, making sure that the notch in fence is positioned to match jig hinge area opening. Mortise and tenon jig plans pdf plans how to build. Using the jig prior to using the jig, lay out the mortises on your stock.
This sliding xy auxiliary table makes mortising a breeze. Simply clamp the jig to the stock, adjust the slider to the width of the hinge and make the cut. Feb 28, 2016 creating accurate mortises quickly is a great way to get the most out of your plunge router. Please compare this list of corrections to the article content. For example, the 1 template used with a 38 bit produces a 8mortise. Mortise pal mortising jig and clamps for easy plunge. We stopped atomic number 85 the oecumenical booth at the 2011 interior hardware express to bring angstrom unit look astatine the mortise and tenon. Step 2 if you have a cutting gauge, set it to the depth of your hinge plate. Mortise pal uses interchangeable templates and a template guide bushing to guide your plunge router. Position hinge or optional hinge template sold separately in opening of jig and move slide bar into place to set jig for length of hinge. Move both guides in to the sides of the material and tighten them down. Now my revised jig is just as reliable and accurate as its predecessor, but thanks to the new toggles, slippage is a thing of the past.
Mortising on the drill press popular woodworking magazine. Making a hingemortising template by yourself youtube. Wood mortising jig attachment for drill press jabetc. Learn the basics of woodworking woodworkers are artists who manufacture a wide range of products like furniture, cabinets, cutting boards, and tables and chairs using wood, laminates or.
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